No question, working around pallet racks is not without risk. Pallet racking systems are integral to warehouses and industrial storage, but they’re packed full of merchandise stacked high, and the weight of all those goods can reach into the thousands of pounds. The risk of something falling is always a concern.
To ensure safety and maintain operational efficiency, it’s essential to adopt best practices for pallet rack safety. Make your Edmonton workplace safer with our essential pallet rack safety tips.
What is Pallet Racking?
Pallet racking is a shelving system for storing goods on pallets, with forklifts typically lifting and placing the heavy loads. These systems come in various configurations, such as selective racks, reel racking, and cantilever racking, each offering unique benefits depending on storage needs.
Key Safety Considerations for Pallet Racking Systems
Proper Installation and Maintenance
- Ensure Secure Installation: The foundation of safety starts with installing your pallet racks correctly. Pallet racking should always be bolted securely to the floor. Regularly check and tighten bolts to maintain stability.
- Avoid Unauthorized Modifications: Overloading or altering racking systems, especially as your business grows, can compromise safety. Resist the temptation to make modifications that might affect the system’s structural integrity.
- Routine Inspections: Regular checks are essential. Address any damages or faults immediately and document all repairs to create a comprehensive safety record. A qualified safety inspector should evaluate the system periodically.
Forklift and Pallet Safety
- Forklift Guidelines: Forklifts are often a large part of the movement of inventory in a pallet racking system, but they come with their own set of risks. Only trained operators should be allowed to use forklifts. Before moving a load, check that the load is securely packed and ensure there’s adequate clearance in the aisle.
- Stacking Practices: Always stack the heaviest items lower on the shelves to prevent top-heavy loads. Items should be stacked neatly and squarely to allow safe retrieval and reduce the risk of items shifting or falling.
- Speed and Safety: Encourage operators to move slowly and cautiously, minimizing the risk of accidents and damage to the forklift or rack.
Protecting Racking Systems from Damage
- Defend the Corners: The corners of pallet racks are the most vulnerable to damage, which can compromise the entire system. Install post guards or other protective barriers around these areas to safeguard against impacts from forklifts or other equipment.
- Pallet Quality: Always use high-quality pallets. Damaged pallets can result in unstable loads, which increase the risk of shifting or collapse. Regularly inspect pallets for missing planks, cracks, and other damage.
Maintaining Signage and Training
- Clear Signage: Use highly visible signs around your pallet rack area. These should clearly state safety warnings, such as “No Climbing” and “Stay Clear.” Make sure both employees and visitors are aware of the safety protocols.
- Employee Training: Proper training is critical for anyone interacting with pallet racking systems. Forklift operators and warehouse personnel should undergo certification in safe handling practices, including load limits, proper stacking, and the use of protective equipment.
Adhering to Load Limits
- Respect Load Limits: Overloading pallet racks is one of the most dangerous mistakes a warehouse can make. Always follow the manufacturer’s guidelines regarding the weight limits of your racking system. Exceeding these limits can result in dangerous collapses, putting both your workers and inventory at risk.
Clutter-Free Work Environment
- Maintain Clear Aisles: Ensure that aisles are free of obstacles. Cluttered paths increase the likelihood of accidents, such as collisions with forklifts or damage to the racking system. Regularly inspect and clear walkways to ensure smooth operations.
GD Liquidators: Enhancing Warehouse Safety in Edmonton
Ensuring the safety of your pallet racking system is not just about avoiding accidents—it’s about creating a culture of care, responsibility, and ongoing improvement. By adopting the best practices for pallet racking safety, you can significantly reduce the risks of injury and damage in your warehouse.
At GD Liquidators, we specialize in providing high-quality, used and new pallet racks in Edmonton for all types of warehouses. With over 28 years of experience serving the Edmonton area, we’re committed to helping businesses create safer, more efficient workplaces. Contact GD Liquidators today to learn more about how we can meet your storage needs and improve safety at your facility.
